JD Printing Quality Monitoring System
The printing production is continuous (usually the printing speed is 60-80 m/min), which requires the printing machine operator to monitor the printing production in real time and uninterrupted visually, so the responsibility and professionalism of the printing machine operator are required extremely high.
- Find the problem in time: The defect that can only be found by the receiving staff after at least 80-100 meters is reduced to 3-5 meters after using the monitoring system, and the position of the defect is marked with a red light strip, and the printing machine is operated Operators can make corrections in time, thereby greatly reducing losses.
- Reduce labor costs: Originally, each printing machine must be equipped with one cloth receiving employee, which can be reduced to one cloth receiving employee for two printing machines.
- Prevention of major accidents: 100% of major defects are not missed. If there is a large cycle of defects that has not been dealt with for a long time (time or meter can be set), the system will automatically push an early warning message to the printing machine operator, and the printing production supervisor can also receive it. Go to the message to remind the machine.
- Wide range of applications: Printing position deviation, screen problems, color differences and other printing problems can be monitored and alarmed.
- Easy to install and use: Fast machine installation, no need to change the original equipment. 7X24 hours of uninterrupted monitoring, self-adaptive machine shutdown and one-button operation for machine self-learning.
Model JD2200AA-JD3200AA Resolution 26,000HZ 0.1MM Effective width (mm 2200-3200 Running speed (m/min) 5~80 Central Processing Unit Intel® 10th Generation Core™ i 7 Ai Acceleration Module Atlas200 Applicable fabric Various woven and knitted fabrics Applicable printing machine type Rotary screen printing machine, flat screen printing machine -
If there is no real-time visual monitoring on site, once printing defects occur. Every 5 minutes of delayed processing will produce 300-400 meters of defective printed cloth, and 10-15 minutes of delayed processing will cause the loss of defective printed cloth to reach nearly 10,000 yuan. Based on this demand, our company has developed a real-time monitoring system for Jindian printing quality. This system collects printing information in real time through high-definition high-speed industrial line array cameras, then uses artificial intelligence software to analyze and automatically judge printing defects, and finally reminds the printing machine operator in the form of sound and light. Deal with printing defects in time. In this way, the purpose of avoiding defective calico is achieved.